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Chainlock Connectors
CHAINLOCK connectors have been specifically designed for joining together Xtra quality mining chain and have compatible strength. This is 25% greater than connectors designed for use with DIN quality grade 2 chain of either round or flat link configuration.

This Xtra performance has been achieved through careful choice of materials and heat treatment whilst keeping the dimensional properties within those specified in DIN 22258:2003 Part 2.

This will ensure that the connectors - which must be installed in the horizontal plane of the chain only – will safely negotiate sprockets that have been designed in accordance with this specification. CHAINLOCK connectors can also be used with DIN quality grade 2 chains having the advantage of higher strength thus giving an additional safety factor.




Chainlock Connectors for Mining Chain
Nominal chain size Reference Number Dimension mm Test Force   TF Breaking Force     BF  Operating Force    WF Wt.
mm   A B C D L T kN kN kN - max kg
22 x 86 C 2532 28 85 55 23 132 86 525 745 456 1.8
26 x 92 C 2537 30 95 65 27 148 92 735 1040 637 2.6
30 x 108 C 2546 35 109 75 30 170 108 970 1380 848 4
34 x 126 C 2668 36 120 85 35 196 126 1250 1780 1090 5.6
38 x 126 C 2803 43 134 94 39 204 126 1560 2220 1360 7
38 x 137 C 2794 43 134 94 39 215 137 1560 2220 1360 7.6
38 x 146 C 2807  43 134 94 39 225 146 1560 2220 1360 8
42 x 146 C 2800 47 148 105 43 232 146 1910 2710 1660 9
48 x 152 C 2889 54 170 118 49 249 152 2500 3550 2170 16
Fatigue Test – 100,000 cycles min (>150,000 typical).  Mean stress 150N/mm2.  Amplitude ±100N/mm2.
Impact KV Test – 55J. Min. (70J Typical)
Refer to DIN22258:2003 Part 2 for verification methods and procedures.



Assembly and Maintenance
An instruction leaflet is supplied with each CHAINLOCK connector which gives guidance on correct assembly and maintenance.
 
Key points are:
  • Only fit in the horizontal plane
  • Assemble the spacer into the connector body so that the location marks are aligned.
  • Do not interchange components between connectors
  • Ensure the securing screw is correctly tightened to appropriate torque as stated below.
  • Regularly check for wear and damage
  • Fully examine every 3 months or 1 M tonnes conveyed whichever is the sooner. (For BSL use, examine monthly).
  • Always fit a new securing screw when re-assembling the connector.


Chainlock  Recommended Torques
Connector Size Torque Torque Securing Screw
Mm Nm lbf-ft Part No.
22 55 – 75 40 – 45 C 271901
26 100 – 120 74 – 88 C 271902
30 100 – 120 74 – 88 C 271903
34 140 – 160 103 – 118 C 271904
38 140 – 160 103 – 118 C 271905
42 220 – 240 162 – 177 C 271906
48 220 -240 162 - 177 C 271907



V-Lock Connectors - (for vertical use only) 
V-Lock connectors have been specifically designed for joining together mining chains of either round link or compact configuration and have strength 10% greater than connectors designed for use with DIN quality grade 2 chain.

Improved performance has been achieved by careful selection of the steel which is unique to Parsons and special heat treatment during the manufacturing process. Each connector is additionally differentially heat treated to ensure the connector side hardness level is limited to a maximum of HB 363. This ensures maximum resistance to potential rubbing cracks and also further enhances the fatigue life performance.
V-Lock connectors are only for use in the vertical plane and are dimensionally in accordance with DIN 22258:2003 Part 3.

They are extremely sprocket friendly and are lighter in weight compared with the equivalent Chainlock connector.




V-Lock Connectors for Mining Chain

Nominal chain size Reference Number Dimension mm Test Force   TF Breaking Force -  BF  Operating Force - WF Wt.
mm   C max
L max T max A min B max kN kN kN - max kg
34 x 126 C 2927 36 292 126±1.3 37 99 1200 1600 1000 5
38 x 126 C 2914 40 290 126±1.3 41 111 1500 2000 1250 6.2
38 x 137 C 2937 40 302 137±1.4 41 111 1500 2000 1250 6.3
38 x 146 C 2930 40 310 146±1.5 41 111 1500 2000 1250 6.4
42 x 146 C 2931 44 330 146±1.5 45 115 1830 2440 1520 7.9
48 x 152 C 2992 56 331 152±1.5 53 127 2390 3180 1990 10
Fatigue Test – 100,000 cycles min (>120,000 typical).  Mean stress 150N/mm2.  Amplitude ±100N/mm2.
Impact KV Test – 55J. Min. (90J Typical)
Refer to DIN22258:2003 Part 2 for verification methods and procedures.



Assembly and Maintenance
An instruction leaflet is supplied with each V-Lock connector which gives guidance on correct assembly and maintenance.


Key points are:
  • Only fit and operate in the vertical plane.
  • Ensure that mating surfaces are clean and assemble carefully noting the correct
  • direction of travel indicated by an arrow on the top face of the connector.
  • Do not interchange components between connectors.
  • Ensure the two sets of tension pins are fully inserted.
  • Regularly check for wear and damage.
  • Always fit new tension pins when re-assembling the connector.
  • Fully examine every 3 months or 1M tonnes conveyed whichever is the sooner.
    (For BSL use, examine monthly).

V-Lock Pin Reference
Nominal Chain Size Tension Pin Reference
mm Inner Outer
34 & 38 C299304 C299301
42 C299309 C299302
48 C299306 C299303



Bi-Lock Connectors (for horizontal and vertical use)
Bi-Lock connectors have been specifically designed to join together round link mining chains in either the horizontal or vertical plane, allowing connectors to be used AFC and plough haulage system applications.
 
Special material selection combined with close tolerance machining ensures the connector is easily assembled and has strength greater than the minimum requirements of chain to DIN22252/2 of a comparable size.
 
Adopting Parsons Chain Technology, the mechanical properties meet the requirements of DIN22258 Part 1.





Assembly and Maintenance
An instruction leaflet is supplied with each Bi-Lock connector which gives guidance on correct assembly and maintenance.
  • Ensure the mating surfaces and locking barrel are clean and free from dust.
  • Once half links and locking barrel are assembled insert locking pin.
  • DO NOT interchange components between connectors.
  • Regularly check for wear and damage.
  • Fully examine every 3 months, or 1 million tons conveyed, whichever is sooner (For BSL use, examine monthly).

Bi-Lock Connectors for Mining Chain

Nominal Chain Size
d x t
Ref No. Dimension mm Test Force TF Breaking Force BF Operating Force  WF Wt. Approx
mm   D max T max A min B min C max R nom kN kN kN kg
22 x 86  22H  22 ± 0.7  86 ± 0.9 24 85 27 35 455 645  380  1.35 
26 x 92  26H  26 ± 0.8  92 ± 0.9 28 97 33 41 637 900 531 1.92
30 x 108  30H  30 ± 0.9  108±1.1 32 109 36 47 848 1200 707 2.98
34 x 126  34H  34 ± 1.0  126±1.3 36 121 41 52 1090 1540 907 4.15
38 x 137  38H  38 ± 1.1  137±1.4 40 134  46 58 1360 1926 1130 5.71
Fatigue Test - 70,000 cycles min. Mean stress 150N/mm2. Amplitude ± 100N.mm2 Impact KV Test - 55J. min (70J Typical)
Refer to DIN22258:2003 Part 1 for verification methods and procedures.





Bi-Lock Pin Reference

Connector Size Locking Pin
mm Reference
22 P2286
26 P2692
30 P2692
34 P34126
38 P38137



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