Chainlock Connectors
CHAINLOCK connectors have been specifically designed for joining together Xtra quality mining chain and have compatible strength. This is 25% greater than connectors designed for use with DIN quality grade 2 chain of either round or flat link configuration.
This Xtra performance has been achieved through careful choice of materials and heat treatment whilst keeping the dimensional properties within those specified in DIN 22258:2003 Part 2.
This will ensure that the connectors - which must be installed in the horizontal plane of the chain only – will safely negotiate sprockets that have been designed in accordance with this specification. CHAINLOCK connectors can also be used with DIN quality grade 2 chains having the advantage of higher strength thus giving an additional safety factor.
Chainlock Connectors for Mining Chain
| Nominal chain size |
Reference Number |
Dimension mm |
Test Force TF |
Breaking Force BF |
Operating Force WF |
Wt. |
| mm |
|
A |
B |
C |
D |
L |
T |
kN |
kN |
kN - max |
kg |
| 22 x 86 |
C 2532 |
28 |
85 |
55 |
23 |
132 |
86 |
525 |
745 |
456 |
1.8 |
| 26 x 92 |
C 2537 |
30 |
95 |
65 |
27 |
148 |
92 |
735 |
1040 |
637 |
2.6 |
| 30 x 108 |
C 2546 |
35 |
109 |
75 |
30 |
170 |
108 |
970 |
1380 |
848 |
4 |
| 34 x 126 |
C 2668 |
36 |
120 |
85 |
35 |
196 |
126 |
1250 |
1780 |
1090 |
5.6 |
| 38 x 126 |
C 2803 |
43 |
134 |
94 |
39 |
204 |
126 |
1560 |
2220 |
1360 |
7 |
| 38 x 137 |
C 2794 |
43 |
134 |
94 |
39 |
215 |
137 |
1560 |
2220 |
1360 |
7.6 |
| 38 x 146 |
C 2807 |
43 |
134 |
94 |
39 |
225 |
146 |
1560 |
2220 |
1360 |
8 |
| 42 x 146 |
C 2800 |
47 |
148 |
105 |
43 |
232 |
146 |
1910 |
2710 |
1660 |
9 |
| 48 x 152 |
C 2889 |
54 |
170 |
118 |
49 |
249 |
152 |
2500 |
3550 |
2170 |
16 |
Fatigue Test – 100,000 cycles min (>150,000 typical). Mean stress 150N/mm2. Amplitude ±100N/mm2.
Impact KV Test – 55J. Min. (70J Typical)
Refer to DIN22258:2003 Part 2 for verification methods and procedures.
Assembly and Maintenance
An instruction leaflet is supplied with each CHAINLOCK connector which gives guidance on correct assembly and maintenance.
Key points are:
- Only fit in the horizontal plane
- Assemble the spacer into the connector body so that the location marks are aligned.
- Do not interchange components between connectors
- Ensure the securing screw is correctly tightened to appropriate torque as stated below.
- Regularly check for wear and damage
- Fully examine every 3 months or 1 M tonnes conveyed whichever is the sooner. (For BSL use, examine monthly).
- Always fit a new securing screw when re-assembling the connector.
Chainlock Recommended Torques
| Connector Size |
Torque |
Torque |
Securing Screw |
| Mm |
Nm |
lbf-ft |
Part No. |
| 22 |
55 – 75 |
40 – 45 |
C 271901 |
| 26 |
100 – 120 |
74 – 88 |
C 271902 |
| 30 |
100 – 120 |
74 – 88 |
C 271903 |
| 34 |
140 – 160 |
103 – 118 |
C 271904 |
| 38 |
140 – 160 |
103 – 118 |
C 271905 |
| 42 |
220 – 240 |
162 – 177 |
C 271906 |
| 48 |
220 -240 |
162 - 177 |
C 271907 |
V-Lock Connectors - (for vertical use only)
V-Lock connectors have been specifically designed for joining together mining chains of either round link or compact configuration and have strength 10% greater than connectors designed for use with DIN quality grade 2 chain.
Improved performance has been achieved by careful selection of the steel which is unique to Parsons and special heat treatment during the manufacturing process. Each connector is additionally differentially heat treated to ensure the connector side hardness level is limited to a maximum of HB 363. This ensures maximum resistance to potential rubbing cracks and also further enhances the fatigue life performance.
V-Lock connectors are only for use in the vertical plane and are dimensionally in accordance with DIN 22258:2003 Part 3.
They are extremely sprocket friendly and are lighter in weight compared with the equivalent Chainlock connector.
V-Lock Connectors for Mining Chain
| Nominal chain size |
Reference Number |
Dimension mm |
Test Force TF |
Breaking Force - BF |
Operating Force - WF |
Wt. |
| mm |
|
C max
|
L max |
T max |
A min |
B max |
kN |
kN |
kN - max |
kg |
| 34 x 126 |
C 2927 |
36 |
292 |
126±1.3 |
37 |
99 |
1200 |
1600 |
1000 |
5 |
| 38 x 126 |
C 2914 |
40 |
290 |
126±1.3 |
41 |
111 |
1500 |
2000 |
1250 |
6.2 |
| 38 x 137 |
C 2937 |
40 |
302 |
137±1.4 |
41 |
111 |
1500 |
2000 |
1250 |
6.3 |
| 38 x 146 |
C 2930 |
40 |
310 |
146±1.5 |
41 |
111 |
1500 |
2000 |
1250 |
6.4 |
| 42 x 146 |
C 2931 |
44 |
330 |
146±1.5 |
45 |
115 |
1830 |
2440 |
1520 |
7.9 |
| 48 x 152 |
C 2992 |
56 |
331 |
152±1.5 |
53 |
127 |
2390 |
3180 |
1990 |
10 |
Fatigue Test – 100,000 cycles min (>120,000 typical). Mean stress 150N/mm2. Amplitude ±100N/mm2.
Impact KV Test – 55J. Min. (90J Typical)
Refer to DIN22258:2003 Part 2 for verification methods and procedures.
Bi-Lock Connectors (for horizontal and vertical use)
Bi-Lock connectors have been specifically designed to join together round link mining chains in either the horizontal or vertical plane, allowing connectors to be used AFC and plough haulage system applications.
Special material selection combined with close tolerance machining ensures the connector is easily assembled and has strength greater than the minimum requirements of chain to DIN22252/2 of a comparable size.
Adopting Parsons Chain Technology, the mechanical properties meet the requirements of DIN22258 Part 1.
An instruction leaflet is supplied with each Bi-Lock connector which gives guidance on correct assembly and maintenance.
- Ensure the mating surfaces and locking barrel are clean and free from dust.
- Once half links and locking barrel are assembled insert locking pin.
- DO NOT interchange components between connectors.
- Regularly check for wear and damage.
- Fully examine every 3 months, or 1 million tons conveyed, whichever is sooner (For BSL use, examine monthly).
Bi-Lock Connectors for Mining Chain
Nominal Chain Size
d x t |
Ref No. |
Dimension mm |
Test Force TF |
Breaking Force BF |
Operating Force WF |
Wt. Approx |
| mm |
|
D max |
T max |
A min |
B min |
C max |
R nom |
kN |
kN |
kN |
kg |
| 22 x 86 |
22H |
22 ± 0.7 |
86 ± 0.9 |
24 |
85 |
27 |
35 |
455 |
645 |
380 |
1.35 |
| 26 x 92 |
26H |
26 ± 0.8 |
92 ± 0.9 |
28 |
97 |
33 |
41 |
637 |
900 |
531 |
1.92 |
| 30 x 108 |
30H |
30 ± 0.9 |
108±1.1 |
32 |
109 |
36 |
47 |
848 |
1200 |
707 |
2.98 |
| 34 x 126 |
34H |
34 ± 1.0 |
126±1.3 |
36 |
121 |
41 |
52 |
1090 |
1540 |
907 |
4.15 |
| 38 x 137 |
38H |
38 ± 1.1 |
137±1.4 |
40 |
134 |
46 |
58 |
1360 |
1926 |
1130 |
5.71 |
Fatigue Test - 70,000 cycles min. Mean stress 150N/mm2. Amplitude ± 100N.mm2 Impact KV Test - 55J. min (70J Typical)
Refer to DIN22258:2003 Part 1 for verification methods and procedures.
Bi-Lock Pin Reference
| Connector Size |
Locking Pin |
| mm |
Reference |
| 22 |
P2286 |
| 26 |
P2692 |
| 30 |
P2692 |
| 34 |
P34126 |
| 38 |
P38137 |